FAQ

  1. What is GRC?
  2. What are the basic properties of GRC?
  3. Why you should prefer GRC?
  4. Where to use GRC?
  5. What is GRC Finishes?
  6. What are the GRC Products?
  7. What are the problems associated with GRC and how to solve it?
  8. How to fix GRC?
  9. What is the guarantee approved by the company?
  10. Why Alkali Resistant Glass fiber?

 

 


Question:  What is GRC?
Answer  :  GRC – Glass Reinforced Concrete – is not a single material but a range of high strength special concretes which can be engineered to suite particular products and applications.

 
It is a composite materials consisting of Portland Cement, fine aggregates, water, alkali resistant fibers and additives which, when mixed in certain proportions and manufactured under controlled conditions with appropriate equipments, achieves physical properties that allow it to be used for numerous cladding applications, especially those where weight is a significant factor in the design.

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Question:  What are the basic properties of GRC?
Answer  :   Basic Properties of GRC

Property                                          Unit         Hand or Mach. spray       Premix

Fibre content                                   % by wt                    5                             3

Density (normal)                              tonne/M3               1.9-2.1                     1.8-2.0

Compressive strength                       N/mm2                   50.80                       4.-60

Tensile strength (UTS)                      N/mm2                     6-11                          3-6

Bending Strength (MOR)                  N/mm2                    21-31                       8-12

Impact Strength (IZOD)                   N/mm/mm2              10-25                        6-1

Bending Elastic Limit (LOP)             N/mm2                      7-11                         5-8

Young’s Modulus                            KN/mm2                  10.25                       13-18

Passon’s Ratio                                      --                       0.20-0.25                0.20-0.25

Strain to failure                                      %                       0.60-1.2                    0.1-0.2

Interlaminar shear strength               N/mm2                        3-5                           N/A

In Plane Shear Strength                   N/mm2                       8-11                          3-6

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Question:  Why you should prefer GRC?

Answer  :   Prefer GRC due to its advantages.
1. Its relative strength to weight ratio i.e. panel of 10mm thick with a relatively high strength which is far greater than that of ordinary precast concrete.

2. Weighing between 1/3 and 1/6 of typical precast concrete, allows for larger units to be manufactured without imposing great restrain in handling equipment.

3. More ornate shapes, with deep reveals, returns and setbacks provide the designer with much greater flexibility and creativity and at the same time maintains economic parameters.

4. GRC is made of inorganic materials and will not burn, has negligible smoke emission and offers good fire resistance.

5. Thermal conductivity depends on composite density and moisture content range 3.5 to 7 BTU/in/hr/ft²/F°. And permeability depends on the matrix characteristics, consolidation and compaction. Moisture absorption rate in the 8 to 16 percent by weight.

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Question:  Where to use GRC?

Answer  :  GRC composite can be designed and fabricated as wall panel, spanders, column louvers, soffits, Architectural ornaments, such as Cornices, brackets, pilasters, railing, column capitals, window and door surrounds, coping and also as sun screens. Site furnishings such as planters, bollards and fountains.

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Question:  What is GRC Finishes?

Answer  :  As with precast concrete, the most typical finishing techniques utilized in GRC components are sand blasting, acid etching, retarding, polishing, painted & smooth sacking.  

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Question:  What are the GRC Products?

Answer  :   Decorative Products – Sphere, Pier Caps, Moulded Capital, copings, finials, Gate piers, Ballustrading, pool surrounds, planters, rocks (formations), Water features, Shades; Car parks, pathways etc. Sunscreens, trellis and many more.

Construction Products – Headers, Cills, Window surrounds, Door surrounds, Jambs, Jamb blocks, mullions, label mouldings, cornices, corbels, columns, arches, wall panels, plinths, Architectural ornaments.

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Question:  What are the problems associated with GRC and how to solve it?

Answer  :  Here are some problems associated with GRC and the solution for it.

1. Due to volumetric changes within GRC product and due to building movement, cracks in GRC joints will appear, unless the joints are sealed with elastomeric sealant such as silicons, urethanes or polysulfides. Sealants must be able to withstand anticipated joints movements.

2. Since GRC products for outdoor use, it might get dirty or stains and these stains can be washed out by household cleaning products, by sandblasting or by acid washing.

 

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Question:  How to fix GRC?

Answer  :  Fixing the GRC to the building is basically the same as for ordinary precast concrete, by anchoring it to the building structure, but the anchoring system should be considered is design to allow the volumetric change movement of GRC and to carry the specific weights and forces occurred due to wind or any surcharge loads.

Small ornamental units can be connected with cast-in anchors, inserts, straps, wires or any mechanical fastener designed to withstand anticipated forces. 

 

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Question:  What is the guarantee approved by the company?

Answer  :  GRC shall have a one year guarantee against proven defects in material or workmanship, from the date of production has been accepted.

Repairs of damaged edges or minor manufacturing errors must be allowed, provided they do not comprise the aesthetics of the final installation and that the repair will last the life of the product.

 

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Question:  Why Alkali Resistant Glass fiber?

Answer  :  Because in the cement environment alkalinity are high. And when alkali is present, fibers chemical and physical properties react with the cement, hence the strength structure is disrupts and become weak. It attacks the E-glass fiber when tested in cement.  An Alkali resistant fiber (high in zirconia) is not affected and do not react with alkali.

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